BiaoYuan Epoxy Resin Grouting Materials for Compressor Installation

BiaoYuan Epoxy Resin Grouting Materials for Compressor Installation

Jinan BiaoYuan Construction Materials Is major in Epoxy Resin Grouting matreials manufacturer , From 2010 years , Our factory production of grouting material has been sold at home and abroad.  We have professional engineers and service team.Welcome clients visit my factory from all overy the world !!!

Introduction:

A:BiaoYuan Epoxy grout is long- term needs of secondary grouting equipment to withstand vibration, shock and chemical corrosion zones installed to provide a permanent solution ,
it has been constantly proven to greatly extend the operation period and the movable parts of the equipment life.
B:Including A ( resin ), B ( hardener ), C ( filler ) three components , the product of high quality resin and filler refined , high solid content , solvent and other volatile harmful substances.
At room temperature in each set of three component material thoroughly mixed immediately after use , without adding any additional ingredients .
Application:
1):Secondary grouting installed compressors, pumps , punching machine, mill , ball mill , high -vibration equipment ,
2):Susceptible to chemical attack equipment foundation grouting area .
3):Track basis , bridges and other support base that is a strong pressure grouting area ,
4):Anchors , reinforced concrete structure planting and building reinforcement ,
5):Concrete, stone, steel, wood and other surface used as self-leveling mortar.
6):Iron , iron rods , rod steel connections.

Feature:
1):High strength, early strength : it can provide much better mechanical properties of cement-based materials, compression, adhesive , etc. , higher early strength .
2):Low exothermic peak value: May provide long reaches 120 minute (25℃) operating times, suits the great volume grouting use.
3):No shrinkage : to ensure that the final shape after filling layer in full contact with the bearing surface to ensure high -precision equipment was installed.
4):Excellent creep resistance : Epoxy grout can be alternately freezing and thawing in the long term -50 ℃ to + 80 ℃, poor physical conditions vibration pressure long-term use without plastic deformation , to ensure the long-term positioning device accurately .
5):Remarkable resilience : Epoxy grout can be resolved by the transfer of any movable device may make cement-based grout layer burst dynamic load .
6):Corrosion resistance: can withstand acid, alkali, salt , oil and other chemicals, long-term contact corrosion .

Technical Date:

Product physical performance range (A + B): C≈1: 4 ( conforming to ASTM standards )

Construction Technology:

A:Surface preparation

Concrete surface contact BYER-100 , need to chisel its solid surface laitance and expose the grassroots level, to ensure the grout surfaces are clean , dry and free of grease . Concrete joints grind 25mm thick outside edge of the bevelled edges to increase the edge of the grout and adhesive base area , the metal surface to be bonded should be no rust (up SSPC-SP6 finish requirements ) .
B:Moulding

Templates shall be strong , solid lap , its inside with grease , wax or paste PVC tape to facilitate the release ; for ease of pouring and installation filling funnel , filling side between the template and equipment leaving the base around at least 100mm distance and higher equipment 100mm above the floor . 25mm thick nailed a 45 ° angle moldings on the inside of the template filling level height in order to avoid placing body edge stress concentration.
C:Construction temperature

Ambient temperature including concrete base and air temperature , in order to obtain the best working condition , must be left for 24 hours at 15 ~ 25 ℃ environment before filling , and within the next 24 hours ambient temperature control in 15 ~ 32 ℃ construction , 20 ℃ is most appropriate. Summer construction to avoid the midday heat , when necessary, to build awning ; in winter when the temperature is low , should be set up in heated greenhouses filling area to ensure that the construction environment temperature is higher than 15 ℃, the construction should choose noon .
D:Mixing
1):With a hand-held blender (200 ~ 250rpm) mix A ( resin ), B ( hardener ) for about 3 minutes ;
2):In the low-speed high-power stirrer was added (15 ~ 20rpm) in C ( filler ) so that , B mixture is mixed with A, stir until all invasive orthopedic complete , about 5 to 10 minutes ; at low temperatures in order to ensure the mixture flow resistance, it can be appropriate to reduce the C ( filler ) in an amount ( up to 1/2 of the material can be reduced ) .
E:Filling
1):Filling should be filling one side to the other side ; filling process can be squeezed but do not vibrating to avoid the inclusion of air trapping wherein ; grouting distance is greater than 1.5m, use high filling funnel method , using gravity assisted filling the pressure principle . Grouting work must be completed as soon as continuous ;
2):You need to set a single filling control the thickness between 25mm to 350mm , filling area over 1.8m × 1.8m when filling in the area reserved for strip joints ; single bolt hole filling depth of up to 1500mm.

Application Picture: